Sab. Feb 29th, 2020

Technical Training | Pusat informasi pelatihan khusus teknik

Technical Training merupakan Pusat informasi pelatihan yang berhubungan dengan teknikal, seperti maintenance, troubleshoting, opration, csr, dll. bimtek, diklat

PELATIHAN CENTRIFUGAL COMPRESSOR MAINTENANCE AND FAILURE ANALYSIS

4 min read
Centrifugal Compressor Maintenance And Failure Analysis

CENTRIFUGAL COMPRESSOR MAINTENANCE AND FAILURE ANALYSIS

Centrifugal compressors play a very essential role in many petrochemical and industrial plants. Centrifugal compressors runs at very high speeds, exposed to high temperature due to gas (air) compression. Their operation is confined between the Surge and Stonewall limits. The compressor performance also is affected by the variation in operating conditions. These make it very important to learn and understand the centrifugal compressor more deeply for smooth and free trouble operation.

Failure analysis to provide basic concepts, principles, and to introduce the techniques and methodology of reliability assessment and evaluation as applied to mechanical components, equipment, and mechanical plant systems and sub-systems. To improve the understanding of failures as related to their nodes, causes and effect.

TUJUAN PELATIHAN CENTRIFUGAL COMPRESSOR MAINTENANCE AND FAILURE ANALYSIS

  • Give general description of air compression theory to optimalize compression process efficiently
  • Give fundamental knowledge of compressor principle and air state of condition in compression process
  • Give fundamental structure of compressor to ensure safe operating installation in all condition can be achieved.
  • Give the knowledge to condition compressor operation and its maintenance to avoid the same failure. Be able
  • to modify operating condition.
  • Give the knowledge to determine disturbance source, be able to think systematically to analyze root cause of compressor failure

GARIS BESAR PELATIHAN CENTRIFUGAL COMPRESSOR MAINTENANCE AND FAILURE ANALYSIS

  • Fundamental of thermodynamic
    Compression process and work – Isothermal
  • Adiabatic
  • Polytrophic
  • Fundamental theory of compressor
  • Compressor development history
  • Compressor classification
  • Compressor work cycle
  • Theoretic cycle
  • Semi theoretic cycle
  • Actual cycle
  • Centrifugal compressor
  • Head, losses and efficiency
  • Characteristic at each speed
  • Compressor installation
  • Dynamic compressor
  • Performance and condition definition
  • Type of centrifugal compressor
  • High casing
  • Horizontal split casing
  • Vertical split casing
  • Package assembly
  • Multi casing unit
  • Centrifugal compressor application
  • Characteristic of centrifugal compressor
  • General detail of centrifugal compressor
  • Impeller
  • Diaphragm
  • Inter stage packing
  • Rotor assembly
  • Casing
  • Journal and thrust bearing
  • Shaft seals
  • Seal and lubrication system
  • Gas cooling
  • Pressure ratio and centrifugal characteristic curve
  • Control of capacity
  • Load curve
  • Control method
  • Surge control
  • Parallel operation
  • Unloading start
  • Inner gear air centrifugal compressor
  • Modulation pressure control
  • Dual step capacity control
  • Auto dual control
  • Axial flow compressor
  • Gas turbine compressor
  • Centrifugal compressor
  • Axial compressor
  • Compressor performance
  • Pressure loss at gas pipe installation
  • Definition and accuracy
  • Factors to estimate friction loss
  • Pressure gradient in pipe
  • General equation of various gas
  • Natural gas piping equation
  • Vacuum piping equation
  • Fitting pressure loss
  • Flexible pipe pressure loss
  • Fundamentals of piston compressor
  • Gas compression usage
  • Compression method
  • Type of compressor
  • Compressor principles
  • Standard, symbol, and definition
  • Measurement unit
  • Basic thermodynamic theory
  • Compressibility
  • Multi stage compressor
  • Power consumption
  • Positive displacement compressor
  • Isothermal basis
  • X-factor
  • Compressibility correction
  • Discharge temperature
  • Application of theory
  • Reciprocating compressor
  • Clearance control
  • Clearance control and variable compression ratio
  • Effect of heat specific ratio to horse power
  • Peak horse power and break horse power
  • Effect of compressibility
  • Effect of altitude
  • eciprocating compressor
  • Definition
  • Characteristic
  • Classification
  • Cylinder
  • Valve
  • Cylinder cooling
  • Non-cooled cylinder
  • Air cooling cylinder
  • Capacity control
  • Manual control
  • Main automatic control
  • Load depletion to start
  • Types of control
  • Constant speed control
  • Suction side throttling
  • Installation, operation and maintenance
  • Installation
  • Placement
  • Suction condition
  • Foundation
  • Piping
  • Electric cabling
  • Field testing
  • Commissioning
  • Running test
  • Responsibility
  • Recording
  • Cleaning
  • Lubrication
  • Safety
  • Initial start
  • Capacity control
  • Spare parts
  • Trouble shooting
  • Inspection and maintenance
  • Preventive maintenance
  • Predictive maintenance
  • Operation
  • Procedure to run and to stop compressor
  • Capacity control device
  • Hazard prevention
  • Automatic operation
  • Preliminary inspection
  • Operating condition inspection
  • Preventive maintenance
  • Predictive maintenance
  • Troubleshooting
  • Introduction
  • Implications of mechanical reliability
  • Definition of mechanical reliability
  • Reliability and rates of failures
  • System Safety Analysis
  • Human Erro
  • Routine Operations
  • Emergency Operations
  • Methods of Analysis
  • Failures Modes and Effects Analysis (FMEA)
  • Event Trees
  • Fault trees
  • Fault-Tree Construction
  • Nomenclature
  • Fault classification
  • Analysis of in-service experience for repairable systems :

PESERTA PELATIHAN CENTRIFUGAL COMPRESSOR MAINTENANCE AND FAILURE ANALYSIS

Operators, Supervisors, and Engineers

Metode PelatihanJadwal/Agenda Pelatihan
- Presentasi
- Diskusi
- Case Study
- Simulation
- Evaluation (Pre and Post Test)
- Kunjungan/Praktek (Menyesuaikan/tentative)
- 7 sd 9 Januari 2020
- 11sd13 Februari 2020
- 10 sd 12 Maret 2020
- 21 sd 23 April 2020
- 18 sd 20 Mei 2020
- 9 sd11 Juni 2020
- 21 sd 23 Juli 2020
- 25 sd 27 Agustus 2020
- 15 sd 17 September 2020
- 13 sd 15 Oktober 2020
- 17 sd 19 November 2020
- 22 sd 24 Desember 2020

Catatan : Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta

Lokasi & InvestasiFasilitas
- Yogyakarta (6.500.000 IDR / participant)
- Jakarta (6.500.000 IDR / participant)
- Bandung (6.500.000 IDR / participant)
- Bali (7.500.000 IDR / participant)
- Surabaya (6.000.000 IDR / participant)
- Malang (7.000.000 IDR / participant)
- Batam (7.500.000 IDR / participant)
- Lombok(7.500.000 IDR / participant)
- FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara/Stasiun/Terminal)
- FREE TransporsiPeserta ke tempat pelatihan .
- Module atau Handout
- FREE Flashdisk
- Sertifikat
- FREE Bag or bagpackers (Tas Training)
- Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
- 2x Coffe Break & 1 Lunch, Dinner
- FREE Souvenir Exclusive
- Training room full AC and Multimedia

Catatan
Hotel untuk pelatihan ada beberapa pilihan seperti Hotel Ibis, Hotel Aston, Hotel Amaris, Hotel Cavinton, Hotel Hyatt, Hotel Grand Aston, Novotel, Hotel Harris, Hotel 101, Hotel Grand Mercure,Ritz Carlton, Hotel Ibis Style dan masih banyak pilihan menarik lainnya.

Apabila perusahaan membutuhkan paket in house training anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan. Dapatkan harga spesial untuk pengiriman minimal 3 peserta dari perusahaan yang sama.

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